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1001118416 JLG Joystick 6 Pin Dual Axis Aerial Lift Part

Basic Properties
Place of Origin: China
Brand Name: Ventnor
Trading Properties
Minimum Order Quantity: 1
Price: $200-300
Payment Terms: 100% TT in advance
Supply Ability: 2000pcs/month
Product Summary
1001118416 JLG Joystick Technical Background and Signal Integrity The 1001118416 is an industrial-grade, dual-axis joystick controller designed explicitly for modern hydraulic aerial work platforms. This command interface replaces traditional wiper-based potentiometers with solid-state, non-contact ...

Product Details

Highlight:

JLG Joystick 6 Pin

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JLG Joystick Dual Axis

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Aerial Lift Part

Product Name: 6-Pin Hall-Effect 1001118416 JLG Joystick Controller
Part Number: 1001118416 / 1600403
Sensor Type: Non-Contact Hall-Effect Sensor Array
Control Type: Control Type: Dual-Axis Proportional Control
Product Description
1001118416 JLG Joystick
Technical Background and Signal Integrity
The 1001118416 is an industrial-grade, dual-axis joystick controller designed explicitly for modern hydraulic aerial work platforms. This command interface replaces traditional wiper-based potentiometers with solid-state, non-contact Hall-effect sensor arrays. By calculating variations in magnetic flux density as the steel shaft deflects along the X and Y axes, internal microprocessors output stable, proportional voltage signals. This friction-free mechanical design eliminates electrical noise, signal degradation, and operational dead zones, ensuring consistent drive, swing, and lift tracking under demanding construction parameters. [1]
Technical Specifications
Parameter Specification [1, 2] Technical Data Value
Part Number Configuration 1001118416 / 1001118416GT / JLG-1001118416
Sensor Technology Non-Contact Solid-State Hall-Effect
Control Axis Type Dual-Axis Proportional (Drive / Steer / Boom Swing)
Wiring Interface 6-Pin Deutsch Sealed Connector Plug
Enclosure Protection Rating IP67 Internal Electronic Cavity Potting
Operating Voltage Envelope 4.5V to 5.5V DC Regulated Supply
Mechanical Structural Life Rated for 5 Million Continuous Deflections
Housing Construction Cast Aluminum Flange and Glass-Reinforced Polyamide
Industrial Applications and Fleet Deployment
The 1001118416 JLG Joystick Controller serves as the primary steering, travel, and main boom articulation command interface for heavy-duty telescopic and articulated lifts. It integrates directly with the following equipment lines: [1]
  • Telescopic Boom Lift (S) Series: Fits JLG 400S, 460SJ, 600S, 660SJ, 800S, and 860SJ models.
  • Articulated Boom Lift (A/AJ) Series: Fits JLG 450A, 450AJ, 600A, 600AJ, 800A, and 800AJ models.
  • High-Capacity Shipyard Platforms: Deployed widely on specialized JLG Ultra Series boom lifts operating in abrasive marine environments, sandblasting yards, and steel erection sites. [1, 2, 3]
Technical Advantages and Structural Architecture
  • Frictionless Magnetic Mapping: Eliminates physical carbon track wear, maintaining original factory voltage calibration curves over millions of cycles.
  • Dual-Spring Centering Return: Heavy-duty internal compression springs drive the control lever back to its exact center safety cutoff within 0.15 seconds when released.
  • Polyurethane Resin Potted PCB: The internal circuit assembly is completely encapsulated in protective resin, guarding delicate microprocessors against moisture, salt spray, and vibration.
Product FAQ
How does the Hall-effect design of the 1001118416 joystick eliminate calibration drift during temperature swings?
Traditional joysticks feature sliding metal wipers that expand and contract unevenly in extreme weather, shifting the resistance value and causing control drift. The 1001118416 uses stationary magnetic sensors to read shaft positioning without any physical contact. Because there are no rubbing components to wear or warp, the factory-set output parameters remain securely locked across an operational envelope of -40°C to +70°C.
What specific terminal and wiring configurations protect the 1001118416GT handle from high-vibration failures?
The 1001118416GT handle features an integrated 6-pin Deutsch-style plug block with internal silicone wire seals. The connection is secured with a physical locking clip that resists intense engine vibrations from diesel-powered boom lifts, while the gold-plated connector pins prevent surface oxidation to maintain uninterrupted data transmission with the primary control board.
Can this 6-pin dual-axis joystick replace older 4-pin or 5-pin JLG control levers?
No, this unit is engineered for modern digital bus architectures operating on a regulated 5V sensor supply network via a specific 6-pin pinout configuration. Splicing this unit into older 12V analog platform control boxes will permanently destroy the internal Hall-effect sensor modules and compromise the safety parameters of the primary machinery controller.

 
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